100W Rubber Molding Cleaning System Laser Power Pulse Energy Fiber
Laser Cleaner System
Technical parameters
| Items | Parameters |
| Cleaning Power | 50W | 100W | 200W | 500W |
| Current Consumption | Pout = Ponm / 5A | Pout = Ponm / 5A | Pout = Ponm / 5A | Pout = Ponm / 25A |
| Max. Power | 400W | 600W | 900W | 6.5KW |
| Power Voltage | AC 110/220V | AC 110/220V | AC 110/220V | AC 110/220V |
| Cooling Method | Air Cooling | Air Cooling | Air Cooling | Water Cooling |
| Laser Class | Level 4 | Level 4 | Level 4 | Level 4 |
| Pulse Energy | 1.5mJ | 1.5mJ | 8mJ | 30mJ |
| Fiber Optical Cable | 5m(Customizable) | 5m(Customizable) | 5m(Customizable) | 7m(Customizable) |
| Laser Wavelength | 1064nm | 1064nm | 1064nm | 1064nm |
| Scan Width | 1-120mm | 1-120mm | 1-120mm | 1-160mm |
| Preheat Time | 10-30s | 10-30s | 10-30s | 10-30s |
| Working Condition | A flat place without vibration and impact | A flat place without vibration and impact | A flat place without vibration and impact | A flat place without vibration and impact |
| Working Temperature | 0-60 ℃ | 0-60 ℃ | 0-60 ℃ | 0-60 ℃ |
| Storage Temperature | -10~+60℃ | -10~+60℃ | -10~+60℃ | -10~+60℃ |
| Machine size | L462 x W 260 x H562 (855mm with pull rod) | L647 x W 440 x H859mm | L647 x W 440 x H859mm | L1100 x W 840 x H1150mm |
| Net Weight | 32Kgs | 70Kgs | 70Kgs | 250Kgs |
How does the process work?
While there are many different types of laser, they generally work
in the same way when it comes to cleaning, although output power,
pulse parameters, and wavelength can change dramatically.
The laser cleaning process works by having a laser pulse directed
at the surface of a material, which blasts this layer off. The
contaminants that you are trying to remove are mostly vaporised,
leaving very little waste material behind. Any waste that is left
is in the form of particle dust, and it’s a simple process to
suction this away.
By adjusting the laser output energy, you can remove virtually
anything from a surface including non-organic materials. By
controlling the energy levels, various surface contaminants cam be
removed (e.g. organics, mineral oxides or ceramics) with no damage
to the underlying substrate.
It is also a non-contact, and non-abrasive process
Why is this process better than more traditional methods?
A key question that we are frequently asked is “How does laser
cleaning work differently to the other more traditional methods?”.
There are some key problems that lasers have helped to address and
solve.
Firstly, other methods were contact processes, meaning they were
abrasive and damaging to the materials that they were working with.
Take media blasting, for example, which essentially acts like a
pressure washer, but with pressurised air, to blast a material
until it is clean. It gets the job done, but it often affects the
material that you don’t want to damage below!
Laser cleaning, on the other hand, is non-contact and non-abrasive,
and so will only irradiate the material that you want to get rid
of.
You also have a great deal of control over the beam, meaning you
can achieve the desired depth that you want to. Further to this,
you can irradiate the whole surface layer of a material, or a much
thinner layer, say the topcoat of paint, but not the primer below.
Or, should you wish, you can just clean a very small section. If
using another process which simply blasts the material, it is hard
to enjoy such a high level of control.
One of the key benefits in the way that laser cleaning works is
that not much waste is left over due to the irradiation process;
the substrate is simply vaporised rather than left as waste. The
majority of the waste that is left over comes as dust particles and
can be easily collected and removed by the user.
Previous processes left a great deal of waste that had to be
removed. Not only is this costly in terms of time efficiency, but
much of this waste was hazardous as well, and users were often
required to wear protective gear. This danger to worker safety has
been removed by the laser.
So, the key characteristics of how the laser cleaning process
works, which differentiates it from more traditional methods, are
that:
1 It is a much safer process
2 It is more efficient
3 It offers the user a higher level of accuracy and control and
4 There is a greater focus on a higher quality end result
Machine advantages
| 1) non-contact cleaning, does not damage the part substrate. |
| 2) precise cleaning, can achieve a precise location, the exact size
of the selective cleaning. |
| 3) without any chemical cleaning fluid, no supplies, safety, and
environmental protection. |
| 4) simple operation, power can be hand-held or with the robot to
achieve automated cleaning. |
| 5) cleaning efficiency is very high, save time. |
| 6) The laser cleaning system is stable, almost no maintenance. |
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