Robot Control Thick Rust Laser Cleaning Machine 500W Heavy Rust
Laser Remover Equipment 220V
Product parameters
| Items | Parameters |
| Cleaning Power | 500W |
| Current Consumption | Pout = Ponm / 25A |
| Max. Power | 6.5KW |
| Power Voltage | AC 110/220V |
| Cooling Method | Water Cooling |
| Laser Class | Level 4 |
| Pulse Energy | 30mJ |
| Fiber Optical Cable | 7m(Customizable) |
| Laser Wavelength | 1064nm |
| Scan Width | 1-160mm |
| Preheat Time | 10-30s |
| Working Condition | A flat place without vibration and impact |
| Working Temperature | 0-60 ℃ |
| Storage Temperature | -10~+60℃ |
| Machine size | L1100 x W 840 x H1150mm |
| Net Weight | 250Kgs |
The principle of laser cleaning:
The pulse energy Laser cleaning process depends on the
characteristics of the pulse energy beam generated by the laser. It
based on the high-energy photophysical reaction caused by the
interaction among the high-intensity laser beam, short-pulse laser,
and pollution layers.
The physical principles can be summarized as follows:
1) The laser beam should be absorbed by the contamination layer on
the surface to be cleaned.
2) The absorption of a large amount of laser energy forms a rapidly
expanding plasma (a highly ionized unstable gas), which generates
shock waves.
3) The laser beam generates ultrasonic waves on the solid surface
to generate mechanical resonance and break the dirt off.
4) The pulse width of the laser must be short enough to avoid heat
accumulation that would damage the base material.
5) Experiments show that when there is oxide on the metal surface,
plasma is generated on the metal surface.
Advantages of laser cleaning compared with the traditional cleaning
method
| Base Material | Surface Condition | Effective focus depth(mm) | Standard cleaning efficiency (mm/min) | High-speed cleaning efficiency(mm/min) | Cleaning effect |
| Cast iron | Heavy rust (0.08mm thickness) | ＞35 | 2000 | 3000 | Clean surface, no damage to the base metal |
| Carbon steel | Moderate corrosion (0.05mm thickness) | ＞40 | 2000 | 2500 | Clean surface, no damage to the base metal |
| Stainless steel | Surface oil, slightly rust | ＞50 | 2000 | 2800 | Clean surface, no damage to the base metal |
| Mold steel gear | Moderate oil stain, attached iron filings | ＞40 | 3000 | 3200 | Clean surface, no damage to the base metal |
| Aluminum plate | Oxide/surface contamination | ＞35 | 2500 | 3000 | Clean surface, no damage to the base metal |
| No putty paint layer | White pigmented paint (0.1mm thickness) | ＞20 | 1800 | 2000 | Clean surface, no damage to the base metal |
Machine advantages
1) Cleaning efficiency is very high, time-saving.
2) Simple operation, power can be hand-held or with the robot to
achieve automated cleaning.
3) Without any chemical cleaning fluid, no supplies, safety, and
environmental protection.
4) Precise cleaning, it can achieve a precise location, the exact
size of the selective cleaning.
5) Laser cleaning is non-contact cleaning, it does not hurt the
part substrate.
6) The laser cleaning system is stable, with almost no maintenance.
